Cigarette Packging Design and Production Process
At Ruenfo, we focus on precision cigarette box production, ensuring every stage—from material selection to final quality checks—is meticulously managed. Our advanced manufacturing processes guarantee packaging that meets the highest standards and improve your brand.
Production Process
Strict Quality Control in Production
01.
Raw Material Inspection
- Supplier Evaluation and Certification: We ensure that all materials come from qualified suppliers.
- Incoming Quality Control (IQC): We inspect materials for key factors like size, color, texture, smell (VOC Testing), and strength.
- Batch Sampling: We perform random sampling to detect and prevent batch-related quality issues.
02.
Pre-production Preparation
- Sample Approval: The customer or quality team reviews and approves the sample.
- Process Flow Confirmation: We check that equipment is properly calibrated and the process parameters are correct.
- First Article Inspection (FAI): We ensure the first piece meets quality standards before starting full-scale production.
03.
Process Quality Control
- Inspection (IPQC): Our quality inspectors conduct regular checks during production to ensure key processes are under control.
- Equipment Maintenance and Calibration: We ensure that production equipment is properly maintained and calibrated to prevent quality issues caused by equipment malfunctions.
- Issue Handling Mechanism: If any issues arise, production is immediately halted, and a root cause analysis and corrective actions are implemented.
04.
Final Product Inspection (FQC)
- Appearance Check: We inspect for clear printing, scratches, stains, or any other visible defects.
- Dimension Verification: We ensure the packaging meets the design specifications.
- Functionality Test: We check for smooth opening and closing, as well as the structural integrity of the packaging.
- Sample Retention: We keep a portion of the finished products for future reference and traceability.
05.
Outgoing Quality Control (OQC)
- Sampling Inspection: We conduct sampling according to AQL (Acceptable Quality Level) standards.
- Packaging Integrity Check: We ensure the packaging is secure, safe, and properly protected against moisture and pressure.
- Label and Documentation Check: We verify that labels, batch numbers, shipping documents, and other relevant details are accurate.
Production Equipment
Our Advanced Production Equipment
What Our Customers always ask
FAQ
What quality control measures do you implement during production?
We implement strict quality control at every stage, including raw material inspection, pre-production trials, in-process monitoring, final product checks, and outgoing quality control based on AQL standards.
How do you ensure the materials used meet safety and quality standards?
All materials undergo incoming quality control (IQC), VOC testing, and strength analysis. We only source from certified suppliers and conduct random batch sampling to eliminate risks.
Can I see a sample before mass production begins?
Yes. We provide a sample for your approval after a small batch trial run. Production only begins after receiving your confirmation on the sample’s quality and structure.
How do you handle production issues or defects?
If an issue arises, production is immediately paused. Our team performs root cause analysis, corrects the problem, and resumes production only after confirming quality compliance.
Do you check the packaging before shipping?
Absolutely. We perform an outgoing quality control (OQC) check that includes sampling inspection, packaging durability verification, and label/document accuracy confirmation.
What kinds of inspections are done on the final product?
We conduct appearance checks, dimensional verification, functionality testing (such as smooth opening/closing), and retain product samples for traceability.
What equipment do you use for cigarette box production?
We use advanced, industry-leading machinery that allows precise cutting, printing, and forming, ensuring high consistency, efficiency, and quality in mass production.
How long does the entire production process usually take?
Production timelines vary by project scope, but typically range from 2 to 4 weeks, including design finalization, sampling, and full-scale manufacturing.
Contact Us Now
Contact Us Now to Know More About Our Cigarette Box Production
+66 92 382 4425
Address
Building 5, Changju Optoelectronic Industrial Park, No. 18 Jiufeng Street, Canglongdao, Jiangxia District, Wuhan, China
